MAMMUTHUS CLINKER : High-temperature extractor weigh feeder
- HASLER Group
- DOSING
- MAMMUTHUS CLINKER : High-temperature extractor weigh feeder
MAMMUTHUS CLINKER : The metal apron extractor weigh feeder for hot and abrasive products
The MAMMUTHUS Clinker extractor weigh feeder offers the robustness of a metal apron extractor with the precision of a belt feeder.
This industrial gravimetric dosing system for continuous processes is specially designed to transport very hot and abrasive products such as clinker, making it possible to meet the requirements of heavy industries such as cement plants. The mechanical design of the MAMMUTHUS Clinker provides accurate, constant dosing of the transported materials.
It combines an extractor and a weigh feeder in a single machine, minimising the maintenance and footprint of the equipment. With a margin of error of ±1%, the system is positioned as essential equipment for industrial dosing in continuous processes (24/7).
Technical sheet
ADVANTAGES OF THE MAMMUTHUS CLINKER METAL APRON EXTRACTOR WEIGH FEEDER
2-IN-1 INDUSTRIAL EQUIPMENT FOR HIGH FLOW RATES
The MAMMUTHUS industrial feeder combines an extractor and a weigh feeder in a single piece of equipment, reducing the footprint and maintenance of the equipment.
HIGH THERMAL RESISTANCE
The MAMMUTHUS Clinker is equipped with a metal apron to transport materials ranging from 200°C to 300°C, with the option of compressed air cooling.
OPTIMUM MECHANICAL DESIGN
The MAMMUTHUS Clinker is designed with guides to keep the material inside, preventing clinker and magnesite pieces from escaping and disrupting the weigh bridges by blocking the measuring systems.
PRECISION DOSING
The mechanical design offers dosing accuracy of ±1%, making this dosing system an essential piece of equipment for continuous processes requiring exact measurements, such as cement plants.
ENHANCED DURABILITY
Its robust structure endures the harsh environments of heavy industry perfectly.
MODULARITY
The MAMMUTHUS Clinker dosing solution is available with four apron widths, adapting to the great diversity of the cement industry.
SIMPLIFIED CARE AND MAINTENANCE
Inspection doors built into the MAMMUTHUS Clinker extractor weigh feeder simplify maintenance operations.
APPLICATIONS OF THE MAMMUTHUS CLINKER EXTRACTOR WEIGH FEEDER
The MAMMUTHUS Clinker extractor weigh feeder is a cement plant belt weighing machine particularly suitable for transporting hot and abrasive products. It is mainly used for:
CEMENT AND BUILDING MATERIALS INDUSTRIES
Clinker and other refractory materials based on clay, bauxite or limestone…
Other versions of the MAMMUTHUS are available to fulfil different industrial constraints and requirements : MAMMUTHUS, MAMMUTHUS Light, MAMMUTHUS 2000.
DESCRIPTION OF THE MAMMUTHUS CLINKER EXTRACTOR WEIGH FEEDER
The MAMMUTHUS Clinker extractor weigh feeder provides accurate, constant automated dosing of hot and abrasive materials under the harsh, demanding conditions of the cement industry.
The MAMMUTHUS Clinker metal apron feeder consists of an extraction section, a metal apron conveyor belt and force sensors (integrated weigh bridge). An index passage detector synchronises the segmented derating of the apron when it is empty.
Available in four belt widths, this industrial feeder offers flexibility and adaptability for continuous process industries.
The MAMMUTHUS Clinker industrial dosing system incorporates an impulse sensor in its geared motor for an even more accurate reading of the speed of movement of the material on the metal apron.
The double chain traction allows high load capacity and resistance to wear in line with the needs of cement plants. The MAMMUTHUS Clinker is also equipped with inspection doors to simplify commissioning and facilitate maintenance in continuous dosing processes.
It can be controlled by the SCMIII control system. This material flow management system collects the data and signals needed to calculate flow, totals and regulation functions. The data and alerts produced during the dosing process are instantly transmitted and displayed in real time on the screen of the SDU console.
Option:
/ The machine can be equipped with a scraper (a chain-driven recovery system) to retrieve escaped material to transport it to the common discharge point.
/ The MAMMUTHUS Clinker extractor weigh feeder can be fully enclosed to reduce dust emissions
/ This industrial dosing system can be equipped with a barred gate to isolate the material and facilitate interventions on the machine.
HASLER GROUP GLOBAL SUPPORT SERVICE
In order to optimise the efficiency and availability of your industrial dosing systems, our specialists offer you a full range of services:
/ Technical audits, industrial process audits and tests.
/ On-site services including assembly, commissioning, preventive and predictive maintenance, remote support and repairs.
/ Supplies of material tests, simulations and dosing tests.
/ Revamping, retrofit or upgrade services to make your dosing equipment more reliable.
/ Upgrade and revamping services to improve your industrial dosing processes, including changes to processes (materials, flow rate), resolving production defects (clogging, fusing, dosing accuracy) and extending the operating range (speed 1 to 100%).
/ Mechanical retrofit and revamping services for your dosing equipment, including abrasion resistance (belt), calibration chain and calibration.
/ Revamping/retrofit/upgrade services to ensure ATEX compatibility.
/ Training sessions on your feeders or extractor weigh feeders to enhance the skills of your maintenance or production teams.
/ Advice and supplies of spare parts, including controllers, electronic cards (I/O, communication, etc.), display and programming consoles, weight sensors (digital and analogue), mechanical parts (rollers, drums, extrusion screws, etc.), rubber belts, metal weighing elements and speed measurement equipment (encoders, measuring wheels, etc.).