Industry perspectives
Processing

Kneading solutions in feed market field

The feed manufacturing process

Feed manufacturing process

HASLER Group in the Emulsion Process

Diagram showing the emulsion process

 

Emulsion of feed additives




continuous mixer for emulsion reaction in feed process



    Objectives

  • Protect the active ingredients

  • Homogeneous distribution of active ingredient

  • Controlled sized of emulsion



    Challenges/ Solutions

  • Corrosion / adapted materials from Stainless steel)

  • Precise thermoregulation (Double jackets / Cored shafts)

  • Intensive dispersion via a specific paddle arrangement



 

HASLER Group in the Encapsulation Process

Diagram showing the encapsulation process

 

Encapsulation of feed additives




kneader for encapsulation of feed additives


    Objectives

  • Active ingredient vectorization

  • Protect the active ingredients from degradation

  • Minimal fine particle distribution



    Challenges/ Solutions

  • Corrosion - Abrasion / Adapted materials from Stainless steel to high resistance materials (tungsten carbide, etc.)

  • Precise thermoregulation
    (Double jackets / Cored shafts)

  • Uniform homogenization /
    Specific Paddle arrangement



HASLER Group in the Granulation Process

Diagram showing the granulation process

 

Granulation of feed additives






kneader for granulation of raw materials in feed process


    Objectives

  • Protect the active ingredients from degradation

  • Minimal fine particle distribution

  • Shaping of the product according your requirements



    Challenges/ Solutions

  • Corrosion - Abrasion / Adapted materials from Stainless steel
    to high resistance materials (tungsten carbide, etc.)

  • Precise thermoregulation (Double jackets / Cored shafts)

  • Uniform homogenization / Specific Paddle arrangement

  • Equipment integration / Kneader and associated extruder


Solid/Liquid feeding







loss in weigh feeder for feeding of raw materials


    Objectives

  • Injection of powdery / liquid product at a given flowrate

  • Accurate feeded injection to respect the formulation

  • Avoiding dust emission / liquid loss



    Challenges/ Solutions

  • Weigh regulated feeder reaching high accuracy of +/- 0.3% of set point flowrate to ensure the right formulation

  • Dedusting valve and dustproof sealing

  • ATEX rating possible (Essential oils)



Liquid feeding






loss in weigh feeder for solid liquid feeding


    Objectives

  • Injection of liquid product at a given flowrate

  • Accurate feeded injection to respect the formulation

  • Avoiding liquid loss




    Challenges/ Solutions

  • Weigh or Flowmeter regulated feeder reaching high accuracy of +/- 0.3% of set point flowrate to ensure the right formulation

  • Thermo-regulated solutions available

  • Corrosion resistance / adapted material

  • ATEX rating possible (Essential oils)



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presentation of our mixing solution in chemical applications

Mixing solutions in chemical applications

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Mixing solutions in chemical applications

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