Expertise

Publication : 01 June 2021

KNEADING SOLUTIONS IN FEED MARKET FIELD

The feed manufacturing process

The feed manufacturing process

HASLER Group in the Emulsion Process

Scheme of the emulsion process

Emulsion of feed additives

Continuous mixer for emulsion reaction in feed process

Objectives:

  • Protect the active ingredients
  • Homogeneous distribution of active ingredient
  • Controlled sized of emulsion

Challenges / Solutions:

  • Corrosion / adapted materials from Stainless steel)
  • Precise thermoregulation (Double jackets / Cored shafts)
  • Intensive dispersion via a specific paddle arrangement

HASLER Group in the Encapsulation Process

Encapsulation of feed additives

Objectives:

  • Active ingredient vectorization
  • Protect the active ingredients from degradation
  • Minimal fine particle distribution

Challenges / Solutions:

  • Corrosion – Abrasion / Adapted materials from Stainless steel to high resistance materials (tungsten carbide, etc.)
  • Precise thermoregulation
    (Double jackets / Cored shafts)
  • Uniform homogenization /
    Specific Paddle arrangement

HASLER Group in the Granulation Process

Granulation of feed additives

Kneader for granulation of raw materials in feed process

Objectives:

  • Protect the active ingredients from degradation
  • Minimal fine particle distribution
  • Shaping of the product according your requirements

Challenges / Solutions:

  • Corrosion – Abrasion / Adapted materials from Stainless steel
    to high resistance materials (tungsten carbide, etc.)
  • Precise thermoregulation (Double jackets / Cored shafts)
  • Uniform homogenization / Specific Paddle arrangement
  • Equipment integration / Kneader and associated extruder

Solid/Liquid feeding

Loss in weigh feeder for feeding of raw materials

Objectives:

  • Injection of powdery / liquid product at a given flowrate
  • Accurate feeded injection to respect the formulation
  • Avoiding dust emission / liquid loss

Challenges / Solutions:

  • Weigh regulated feeder reaching high accuracy of +/- 0.3% of set point flowrate to ensure the right formulation
  • Dedusting valve and dustproof sealing
  • ATEX rating possible (Essential oils)

Liquid feeding

Objectives:

  • Injection of liquid product at a given flowrate
  • Accurate feeded injection to respect the formulation
  • Avoiding liquid loss

Challenges / Solutions:

  • Weigh or Flowmeter regulated feeder reaching high accuracy of +/- 0.3% of set point flowrate to ensure the right formulation
  • Thermo-regulated solutions available
  • Corrosion resistance / adapted material
  • ATEX rating possible (Essential oils)