Process audits

HASLER Group offers an audit Process service including a complete inspection of the production equipments and their process performances.

Our main goal is to ensure your company is meeting productivity requirements and that your investment with our equipment is a profitable one. Whatever yout objectivesis to obtain more recoverable product, to modernize your equipment with the last evolutions to increase the availability of your filter or to train your teams these will also be the benefits that you will obtain.

Plant audits

This thorough audit encompasses a review for each piece of equipment as well as a complete overview of the operating plant to allow our engineers to determine possible areas of improvement. This service consists of full audit reports and recommendations including new specifications to achieve the desired performance.
The audit may include:

  • Observation of equipment operation
  • Review of process trends
  • Monitoring and recording of current duty and performance of equipment
  • Full mechanical and structural audit
  • Re-calibration of instruments
  • Optional site or laboratory test work

Maintain your Filter in optimal operational condition.

An operational filter should respect the assembly and adjustment of HASLER Group. Main sub-assemblies which must be in good working order.

  • Belt filter : stabilisation and centring/BAV correct => guarantees a good sealing with correct filtration
  • Vacuum Box: level and alignment + centring/belt + good sealing => Guaranteed of good sealing with correct filtration
  • Frame (structure): corrects level and alignment => Guaranteed of good stabilisation of the belt therefore a good distribution of the product

The 4 major steps of the process audit :

Global view of the equipment with the clientLaboratory TestAdjustment of the parametersProcess report delivered to the customer

ADVANTAGES :

  • Optimized filter operating parameters
  • Increased recovery of your product to be valued
  • Modernization of your equipment with the latest evolutions
  • Training of process and production teams

Mechanical Audit

Mechanical audit allows to define the actual status of the filter  and its accessories.
Global view of the equipment with the clientComprehesive audit of each subassembly
Technical report
a qualified HASLER GROUP supervisor visits the site for 1/2 day.
condition of parts
wear (abrasion, corrosion, etc.)
guidance, alignment, sealing, operational lubrication, drum, guidance, agitator
identification of anomalies (cause filter malfunction + destruction of accessories)
Anomaly and consequences report
Technical specifications to be respected
Recommendations and recommendations / short / long term

Advantages :

  • Restore underperforming hardware
  • Modernize your equipment with the latest developments
  • Reduce downtime
  • Train your teams

Predictive Maintenance

Planning and schedulingDiagnosis, repair, and executionDetailed report
To reduce equipment downtimeIn order to achieve resultsList of corrective actions
Spare parts list

Benefits :

  • Downtime reduction
  • Expert maintenance team
  • Increased filter availability

Simulation CFD

Planning and schedulingDiagnosis, repair, and executionDetailed report
To reduce equipment downtimeIn order to achieve resultsList of corrective actions
Spare parts list

Advantages :

  • Restore under
  • Optimized design
  • Suitability of equipment / performance objectives
  • Reduced downtime (scaling)
  • Improvement of your process