MAMMUTHUS 2000 : Very high flow rate extractor weigh feeder
- HASLER Group
- DOSING
- MAMMUTHUS 2000 : Very high flow rate extractor weigh feeder
MAMMUTHUS 2000 : Extractor weigh feeder specially designed for very high flow rates
The MAMMUTHUS 2000 industrial extractor weigh feeder combines the functions of a metal apron extractor and a belt feeder.
Specially designed for very high flow rates, it is ideal for extracting, dosing and transporting materials with high particle size and humidity such as clay, gypsum and limestone. It ensures a stable, accurate flow rate of different materials.
With an accuracy of ±1%, this solution is essential to guarantee high-precision industrial dosing within continuous processes.
Technical sheet
ADVANTAGES OF THE MAMMUTHUS 2000 METAL APRON EXTRACTOR WEIGH FEEDER
2-IN-1 INDUSTRIAL EQUIPMENT FOR HIGH FLOW RATES
The MAMMUTHUS industrial feeder combines an extractor and a weigh feeder in a single machine, reducing the footprint and maintenance of the equipment.
OPTIMUM PERFORMANCE
Thanks to its mechanical design, this belt weighing solution can process flow rates of up to 750 m3/hour.
INCREASED STRENGTH AND EXCEPTIONAL DURABILITY
The robust structure of this product is a perfect match for the demanding, rigorous operating conditions of heavy industries such as cement works or metal mining, including dust and variations in temperature, ensuring a long service life.
ENHANCED RELIABILITY
Thanks to its double (or triple) chain system and sturdy steel plates, this solution ensures high load capacity and increased reliability.
HIGH ACCURACY
The MAMMUTHUS 2000 industrial dosing solution offers accuracy of ±1% and ensures reliable measurements as well as consistent performance over extended periods (24/7).
MODULARITY
The MAMMUTHUS 2000 precision dosing solution is available with several apron lengths, adapting to the great diversity of cement processes.
SIMPLE MAINTENANCE AND SERVICING
The inspection doors built into the MAMMUTHUS 2000 extractor weigh feeder simplify maintenance operations, guaranteeing the continuity of the industrial process. Maintenance is simple, requiring only an annual check.
APPLICATIONS OF THE MAMMUTHUS 2000 EXTRACTOR WEIGH FEEDER
The MAMMUTHUS 2000 extractor weigh feeder is specially designed for industries requiring very high flow rates. This cement plant equipment for continuous processes is particularly suitable for transporting and dosing clay, gypsum and limestone or any other high-density material.
Other versions of the MAMMUTHUS are available to fulfil different industrial constraints and requirements: MAMMUTHUS, MAMMUTHUS Clinker, MAMMUTHUS Light
DESCRIPTION AND OPERATION OF THE MAMMUTHUS 2000 EXTRACTOR WEIGH FEEDER
Description :
/ It consists of a large extraction section, a metal apron conveyor belt and two digital load cells for precise dosing of the materials transported.
/ Chains with an integrated roller reduce the friction between the chain and the elements in contact with it, enabling smoother movement and better efficiency.
/ The MAMMUTHUS 2000 metal apron extractor weigh feeder is equipped with reinforced steel plates improving its robustness and its ability to withstand heavy loads and difficult operating conditions.
/ It has reinforced rails beneath the plates at the apron entrance to better separate the material.
/ Its integrated inspection doors simplify commissioning and maintenance in continuous dosing processes.
For even more accurate measurement, this gravimetric industrial dosing system incorporates an impulse sensor in its geared motor, providing an accurate reading of the speed of movement of the material on the belt. The MAMMUTHUS 2000 is an industrial dosing device equipped with an index passage detector that synchronises segmented derating when the apron is empty. The regulation of its transport speed, adjusted according to the material load, guarantees accurate, constant dosing. Fully enclosed, it also incorporates a weigh bridge with two digital load cells.
Operation :
/ The MAMMUTHUS 2000 extractor weigh feeder is an automated dosing system. It functions as a metal belt feeder with the additional function of extracting the product under the silo. The chain drive transmits a higher torque to the metal apron, allowing for larger extraction surface areas for clogging materials.
/ The apron is equipped with a weighing system to determine the material load.
/ The flow rate is calculated as a function of the measured load and the linear speed of the apron.
/ The controller keeps the flow rate constant by modifying the belt speed according to the load measured and the setpoint applied.
Option :
/ The machine can be controlled by the SCMIII material flow control system to collect the data and signals needed to calculate flow, total quantities and regulation functions.
/ Opting for the SCMIII PDU console allows you to receive and view all the data and alerts generated during the dosing process in real time.
HASLER GROUP GLOBAL SUPPORT SERVICE
In order to improve the performance and availability of your industrial dosing solutions, our experts offer you a full range of services, including :
/ Technical audits and in-depth tests on metal belt feeders.
/ On-site services including assembly, commissioning, preventive & predictive maintenance and repairs of extractor weigh feeders, with or without remote assistance.
/ Supplies of material tests.
/ Revamping, retrofit or upgrade services to optimise the reliability of your dosing equipment and manage the obsolescence of SCM/RMS automation.
/ Retrofit and revamping services to improve your industrial dosing processes, covering changes to processes (flow rate, materials), resolving production defects (clogging, fusing, dosing accuracy) and extending the operating range (speed 1–100%).
/ Mechanical retrofit and revamping services for your dosing equipment, including abrasion resistance (belt), calibration chain and calibration.
/ Revamping, retrofit and upgrade services to guarantee the ATEX compatibility of your metal belt feeders.
/ Training on your industrial feeders to strengthen the skills of your maintenance or production teams.
/ Advice and supplies of spare parts for your extractor weigh feeders, including controllers, electronic cards (I/O, communication, etc.), display and programming consoles, weight sensors (digital and analogue), mechanical parts (rollers, drums, extrusion screws, etc.), rubber belts, metal weighing elements and speed measurement equipment (encoders, measuring wheels etc.).